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Mercer Technologies \ Carton Erectors & Lidders \ Lidders

The Mercer Technologies designed lidding machines are designed for medium to large plants with the need for both reliability and speed. The lidding machines are designed to lid hot boned and chilled boned product in to cartons. The unique closing system squares the carton, compresses the lid squarely over the product, and then compresses the glued flaps of the lid on to the carton while holding the carton square. This system is on all of our lidding machines, found to be the most reliable lidding system through out the meat industry. Mercer Technologies AiCO Lidding machines are still operating after 25 years of operation through in the meat industry.

Features

  • Fully Automatic operation
  • Compact foot print
  • 1, 2 or 4 Magazine options.
  • Up to 500,000 product database.
  • Up to 99 different lid types.
  • Remote database upload function through computer network.
  • Lids multiple height boxes without size change.
  • Proven High Speed carton lidding speeds Up to 22 cartons per minute.
  • Secure seal with no chance of contamination to the product inside.
  • High quality Hot Melt glue sealing system
  • Ease of operation
  • Delivers reliable and consistent productivity.
  • Remote access via modem for remote diagnostics.
  • Heavy duty stainless steel construction and top quality components ensure a long term return on investment

Frozen Lidder

The Frozen Lidder is a specialised machine designed and manufactured by Mercer Technologies for meat processing plants to lid bulk frozen meat packaged in cartons. Ideal for applications requiring medium volumes of lidded cartons of bulk frozen meat and/or frozen primals and/or chilled primals.

The Machine operation is an automatic application of lid to carton, for one of the lowest cost packaging solutions. The machine will lid all cartons of a common base size. It uses a hot melt glue to attach a lid securely to a carton. The process is a series of fully automatic operations, the machine automatically positions, raises, lids, and lowers the lidded carton ready for dispatch.

Typically a 50mm lip is used on the lid. If two magazines are used, the correct lid is selected and glued to the tray.

Click on the icon to download or view a movie about the Carton Lidder.

Advantages of the Frozen Lidder:

  • Small foot print.
  • Up to 18 Cartons a minute.
  • Better and Safer Carton Handing
MAGAZINES One or Two
PRODUCTION RATE 15 - 20 cycles per minute
INFEED Straight with carton stop to control , carton feed Short side leading
OUTFEED Straight
SAFETY Compliance to AS4024 The machine will be manufactured to comply with AS4024-cat 4 minimum safety standards,with 3rd party compliance certification.
Power Supply 415v - 3 phase + N + E, 30 amps rating
Air Supply 90 p.s.i. @ 30 c.f.m dry constant supply
GLUE SYSTEM Nordson ProBlue 10, with type H207 glue guns for continuous bead.
ELECTRICAL Compliance to AS/NZ 3000
PLC AB Platform
OPERATOR PANEL AB Panel view
PHOTOCELL SWITCHES 18mm Stainless Steel IFM / OMRON photocells switches, 24v DC PNP switching for input wiring
PROXIMITY SWITCHES 18mm Stainless Steel IFM / OMRON proximity switches, 24v DC PNP switching for input wiring
PNEUMATICS Festo to ISO standard where applicable, with air supply via the clients factory supply to a receiver on the lidder, c/w water trap.Festo plug reed switches, 24v DC PNP switching for input wiring
ELECTRICAL MOTORS SEW motor / gearboxes
VSD DRIVES Omron VSD’s

Single Magazine Foot print

Two Magazine Foot print


Chilled Lidder

For lidding cartons of bulk chilled meat and /or chilled primals.

Ideal for applications requiring medium volumes of lidded cartons on demand. Typically a 50mm lip is used on the lid.

Options include automatic blank stack feeder attachment/ magazine for infeeding of new blanks.

Multiple magazines for lid selection is available. Lidder has small footprint.

Click on the icon to download or view a movie about
the Frozen/Chilled Lidder.

Speed: Up to 24 cycles per minute
Options: Lid blank stackfeeder, lid magazine select on - or bypass - based on colour, height or bar code. Up to 10 magazines can be fitted. Variations are possible for hot melt glue system and PLC control system.

MAGAZINES

4

PRODUCTION RATE

Up to24 cycles per minute

INFEED

Straight with carton stop to control , carton feed Long side leading

OUTFEED

Straight with Reject outfeed

SAFETY

Compliance to AS4024
The machine will be manufactured to comply with AS4024-cat 4 minimum safety standards, with 3rd party compliance certification.

Power Supply

415v - 3 phase + N + E, 30 amps rating

Air Supply

90 p.s.i. @ 30 c.f.m dry constant supply

GLUE SYSTEM

Nordson ProBlue 10, with type H207 glue guns for continuous bead.

ELECTRICAL

Compliance to AS/NZ 3000

PLC

Allen Bradley Compact Logix L35E

OPERATOR PANEL

Allen Bradley Panel view plus 700

PHOTOCELL SWITCHES

18mm Stainless Steel IFM / OMRON photocells switches, 24v DC PNP switching for input wiring

PROXIMITY SWITCHES

18mm Stainless Steel IFM / OMRON proximity switches, 24v DC PNP switching for input wiring

PNEUMATICS

Festo / SMC to ISO standard where applicable, with air supply via the clients factory supply to a receiver on the lidder, c/w water trap. Festo / SMC plug reed switches, 24v DC PNP switching for input wiring

ELECTRICAL MOTORS

SEW motor / gearboxes

VSD DRIVES

Omron VSD’s


Simple Lidder

For lidding cartons of bulk product

Ideal for applications requiring medium volumes of lidded cartons on demand.

Options include automatic blank stack feeder attachment for in-feeding of new blanks. Typically a 50mm lip is used on the lid. If two magazines are used, the correct lid is selected and glued to the tray.

Features include small footprint and AiCO reliability.

Speed: Up to 18 per minute
Options: Lid blank stack-feeder, lid magazine select on - or bypass - based on colour, height or bar code. Variations are possible for hot melt glue system and PLC control system.

Folded Top Closer

FOR CLOSING CARTONS WITH PRE FOLDED (GUSSETED) TOPS.

Ideal for applications requiring medium volumes of closed cartons on demand. Cartons can be of solid fibre or corrugated board. Carton top can have variable overlap.

Features include proven design, small footprint and AiCO reliability.

Speed: Up to 15 per minute
Options: Variations are possible for hot melt glue system and PLC control system. Solid fibre handling detailing.

PRODUCTION RATE

15 cycles per minute

INFEED

Straight with carton stop to control , carton feed Short side leading

OUTFEED

Straight

SAFETY

Compliance to AS4024
The machine will be manufactured to comply with AS4024-cat 4 minimum safety standards,
with 3rd party compliance certification.

Power Supply

415v - 3 phase + N + E, 30 amps rating

Air Supply

90 p.s.i. @ 30 c.f.m dry constant supply

GLUE SYSTEM

Nordson ProBlue 10, with type H207 glue guns for continuous bead.

ELECTRICAL

Compliance to AS/NZ 3000

PLC

Omron Platform

OPERATOR PANEL

Omron NS Panel view

PHOTOCELL SWITCHES

18mm Stainless Steel IFM / OMRON photocells switches, 24v DC PNP switching for input wiring

PROXIMITY SWITCHES

18mm Stainless Steel IFM / OMRON proximity switches, 24v DC PNP switching for input wiring

PNEUMATICS

Festo to ISO standard where applicable, with air supply via the clients factory supply to a receiver on the lidder, c/w water trap.
Festo plug reed switches, 24v DC PNP switching for input wiring

ELECTRICAL MOTORS

SEW motor / gearboxes

VSD DRIVES

Omron VSD’s